Bottle Inspection System
High performance online system for checking visual defects in HDPE/PP Bottles. Multiple cameras provide all round inspection of neck/thread,inside, outer sidewall,top sealing surface and outer base of the Hdpe/PP bottle.
Inspection Images
BIS XL inspects for Sealing surface and Outer base of the HDPE/PP bottle
Inner Sidewall and Inner Base
- Dark spots.
- Material insert/Extra material.
- Contamination.
Neck/Thread area
- Thread damage.
- Ratchet Damage.
- Black spots, Material inclusions, Burn spots.
- Holes and thin walls.
- Incomplete blowing /Bottle shape variation.
Outer Sidewall
- Black Spots, Material inclusions, Burn Spots.
- Color smears and color shade variations.
- Holes.
- Thin walls.
- Incomplete blowing/ Bottle shape variation
Sealing Surface
- Flashes, Extra material.
- Under/Short moulding, Nicks, Dents.
- Ovality and Diameter variation’s.
- Seal surface integrity.
- Choked Neck/ Blockage.
Outer Base
- Black Spots, Material inclusions, Burn Spots.
- Holes.
- Thin walls.
Learn more
Technical Specificaions
| Model | Optomech – bottle inspection system Xl |
| SPEED | Up to max 11,000 bottles per hour |
| BOTTLE SIZE | Height: (MIN/MAX)50/ 200 MM MAX Width: 110 MM MAX Depth/Dia: 95 mm Max Min gap between bottles : 25mm |
| ACCURACY | 0.1 mm For bottle height of 50 mm. |
| DEFECTS DETECTED | Sealing surface: Flashes; Short molding; Diameter, Ovality variation. Bottle base: Holes, opaque spots. Bottle outer surface: Dark spots, holes, thin wall. Bottle Inside: Dark spots Thread Area: Thread Damage. |
| MACHINE SIZE | Length: 2750mm Width:1000mm Height:1800mm Weight: 150 Kg |
| CONVEYOR | Main Conveyor : Belt width :100MM length: :4660MM Clamp Conveyor: Belt width 60mm length:1380mm Conveyor Height(ADJUSTABLE) : 1170 Belt Speed:: Upto 30 M/MIN |
| UTILITIES | Electric: Voltage and Current: Ac 415 v 3 phase, 5A. Compressed Air: 6-10 Bar, oil free clean air, Push in connection 6mm. |
| OPERATING CONDITIONS | Temperature : +10 °C to +40°C Humidity : 40% -90% RH, non-condensing. Maximum operating altitude: 1900 m |